Devin Devine, traveling stone mason and artist based in the Poconos

devin@devineescapes.com

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What to put between flagstone joints–polymeric sand or stone dust?

(UPDATED in 2024–yes, polymeric sand is STILL a problem)

TL/DR = polymeric sand is plastic goo and sand mixed. Extensive study has determined that plastic is not needed within your landscape and in fact plastic is a toxic addition to any landscape.

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Polymeric sand is sand with an acrylic binder added. I first started seeing this stuff about fifteen years ago. Its popularity increased steadily for a decade and now it is a very common landscape product. Common does not mean “good”. They come out with new gimmicky products all the time, new products come and go.

Polymeric sand, or “poly-sand” seemed great at first. As easy to install as regular sand, almost. You simply sweep the material into the flagstone (or other paver) joints, lightly hose down, then it solidifies. Once it dries and hardens, the sand stays in place. It does not get dug out by ants, weeds can’t grow through it and it does not wash out. Sounds like a winner, right? Well, it’s more complicated than that. Below, we’ll examine these advantages one at a time.

But how’s my work hold up–using only natural ingredients?

No geotextile fabric, no polymeric sand: the old ways work best.

 

sebastopol flagstone

Patio I built in Northern California circa 2018. If a project interests me I can be convinced to travel.

 

 

 

Essential tools for flagstone installation:

  • GRABO, the hot new vacuum lifter that makes lifting flagstones a bit easier. My review can be found HERE.
  • dead blow type mallet. Many types to choose from….lately I mostly use my rawhide mallet, but the rubber headed modern style .deadblow is in my tool bucket too, and I’ll use whichever is closer on hand.
  • brick hammer, for cutting flagstone.
  • with diamond blade.
  • Angle grinder. Same one I use. Keep this on hand for cuts that the hammer won’t successfully make, or that will take too long with the hammer
  • Diamond blades.
  • Brick chisel.
  • A couple of 5 gallon buckets (for stone dust, when leveling stones)….shovel, wheel barrow…..4′ level
  • Pick maddock. Best way to dig. Break up soil with this, then use shovel.
  • Knee pads–essential.
  • Hand tamper and/or plate compactor. For 100 square foot or less, I’d just use the hand tamper. Bigger than that–you might want to rent plate compactor.

Reasons why stone dust is the correct answer for in between flagstones:

1. Easy to install. Well, it’s fairly easy, but you have to be careful–the sand is mixed with a binder. Use too much water and the binder, an acrylic glue, washes out and leaves a nasty haze all over your carefully laid flagstone. Also, do not have the hose on too powerful of a setting, or you can blow the poly sand right out of the joint, and get it all over the flagstone/paver/whatever. This can trouble novices and pros alike. You also have to be very careful that the joint is filled all the way, and also make sure that there is no material left on top of the paving units, before you hose down. As such, when maintenance issues do arise, you probably want to call a pro and have them deal with it.

Stays in place

2. Stays in place. Sure, but not forever. Polymeric sand is generally intended for dry laid paver applications. Natural flagstone, concrete paver and ceramic brick patios and walkways are set upon gravel foundations, their joints then need to be filled. One of the beautiful things about dry laid patios is that the foundation can withstand freeze and thaw without cracking like concrete will. Paving units will shift slightly, especially in colder climates with a freeze thaw cycle. Polymeric sand will crack, over time. This will lead to headaches. Furthermore, the polymeric sand stays in place because it is glued together and also glued to the stones or bricks it is placed between. it will likely stay glued to itself….but the bricks or stone that it is set amongst–these will not be clean surfaces. Separation will happen. Cracks will form.

3. Weed and ant proof. Polymeric sand is indeed pretty good on these fronts….for the first year or 3.  But tiny cracks do form, and weeds will get in there, roots will grow, cracks will get worse.

Related content: how to level flagstones in stone dust and use stone dust as a joint material
Related Content: Paver Base, no more need to excavate, no digging required patio installation?

Fit those stones together nicely:

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What I use is stone fines AKA screenings. First, lay a foundation of compacted stone aggregate, then lay individual flagstones using screenings as the leveling agent. Once all the stones are laid, sweep more screenings into the joints. Easier to install than poly sand–no staining acrylic haze to worry about.

Stone fines

Stone fines are heavier than regular sand, thus they will not wash out quite so easily. Really, the screenings are made of small chips of stone, about one eighth of an inch in size, with tinypowder-like fine material mixed in as well. these fines, when dampened, actually do bind up with the larger chips, becoming semi-solid.

Fines, unlike polymeric sand, will indeed settle over time, however–and that is a good thing! Read that again–stone dust settling down in-between flagstone is a GOOD thing. Small voids may be left underneath your paving units–especially if you are using irregular natural stone. Even if you are using a more uniform paver, the gravel foundation may not compact 100 percent perfectly. Small voids may form. If you used screenings as both the leveling agent and as the joint filler, this is no big deal. You simply sweep more screenings into the joint and life is good, with no great worries at all. Ahhh, it is grande indeed.

Polymeric sand, in the above scenario, will either crack up, or, worse yet, it may stay solid on top, leaving that void beneath, causing more problems until the poly sand finally does crack up. This includes gator dust and any other type or brand of polysand. Bad news, that stuff.

Ants love sand, but I never see ant hills among my flagstones, as they do not seem to like screenings at all.

Polymeric sand cracks up

It leaves a nasty haze all over the place, and is overall a wasteful, expensive mess and a disappointment. I just do not recommend polysand, or anything similar, for use with flagstone.

 

Fact is you can build awesome and beautiful and enduring things for your landscape, without using any plastic. Check out my all natural stone art:

 

polymeric sand or stone dust for flagstone                                                                                                                                                            

Related content: dry stone mosaics

sculpture by devin devine stone sculptor

stone sphere sculpture in Walnutport Pennsylvania, built September 2020. Visible from the road, near blue Mountain Ski Resort. Private commission.

Related content: dry stone spheres by Devin Devine

Now about weeds…what can I say? Life happens. Every once in awhile, you may have to pull out a weed. You could spray Acetic acid (vinegar) into the stone joints, deterring weed growth. Another method is to simply pour boiling water on the unwanted plants. Simple, right? There’s other ways to deal with weeds, but this article is getting long. (you can always just let the “weeds” go….) Just don’t spray any poison into there, please and thank you. Again–do not spray round-up or any other poison unto your patio. Seriously, that will not go over well at all.

 

Finally, polymeric sand is an acrylic product. Plastic. Really, do we want to build plastic landscapes? A bit of a philosophical question, really. Please consider it for a minute.

Here is an excerpt from another article that I wrote on this subject:

The real problem with polymeric sand

In addition to the nasty haze staining your flagstones surface, the toxins that leach out into your lawn and garden, the environmental impact and the wasted financial resources…the technical problem, the reason why polymeric sand ruins patios and walkways is this: polymeric sand makes it too easy.

Polymeric sand makes people think that they can cheat, that they can get away with wider joints than they would otherwise. Fact is that you simply can not use polymeric sand as a replacement for taking your time and doing the job right. You could a) hire a professional. b) take your time, read all the above articles, and educate yourself well enough to try your hand at a hard task or c) go ahead and live in a lame world where “you don’t need to fit your flagstones together right…you can just fill the spaces in between with plastic!” Doesn’t sound too ingenious, when stated that way, doesn’t it?

Kind Regards,

 

Enjoy these articles for free! But if you want one-on-one help, I am happy to offer consultation services. I do this all the time.

But please feel free to post brief, simple questions below, as comments to this thread. That way my answers can help you, and others as well.

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DIY hardscape/masonry/flagstone help rates:

$123.00 for one hour

Monies are payable via paypal  or zelle.

 

DISCLAIMER
This article is intended to be informative–primarily, to let my customers know how and why I do my work. If you are the DIY type and you find this helpful, then great. Feel free to ask questions in the comment section below. I, of course, can take no responsibility for your work or for your landscape (unless you hire me) but if you are doing it on you your own, then I wish you luck and I’ll try my best to answer your questions.
I do flagstone and dry stone wall projects all across the country, and I’ve found stone dust available everywhere I’ve worked. I’ve seen it called screenings, quarry dust, quarry fines, grit, Decomposed Granite, quarter-inch-minus, pathway fines….etc.  I hope this article has been helpful.
If you quote this article or re-post it, please give proper credit and link back to my site. Thanks!

Attention, DIY flagstone people!

I am happy to offer all of these DIY flagstone articles for free. This is professional advice, written by dedicated a stone mason/passionate stone artist with over 25 years experience. One who just happens to enjoy writing, and likes to help people.

Thank You

visionary sculpture

Thanks again!

Good luck!